At a glance
| Booth | I2327 |
| Country | JP |
| Website | www.osakavacuum.co.jp/en |
Company profile
Osaka Vacuum, Ltd. specializes in vacuum technology and offers comprehensive solutions for creating low-vacuum through ultra-high-vacuum environments used across industries, including semiconductors, electronics, medical applications, aerospace, food packaging, special steels, medicines, automotive lighting, batteries, LEDs, FPDs, alternative energy, electric vehicles, electron microscopes, analytical instruments, and space simulation. Osaka Vacuum, Ltd. supports the strict vacuum environments used to manufacture electronic components and semiconductors for products such as smartphones and electric automobiles, and has provided vacuum pumps for over 75 years from design and manufacturing through after-sales support. Osaka Vacuum, Ltd. was founded in 1950 with oil-sealed rotary vacuum pumps and in 1971 introduced turbo molecular pumps in Japan ahead of the competition.
Exhibits
Osaka Vacuum, Ltd. offers a comprehensive product lineup that includes turbo molecular pumps, oil-sealed rotary vacuum pumps, and related accessories, together with support from product selection through after-sales service and overseas service bases for customers around the world. Osaka Vacuum, Ltd. identifies three innovative products as firsts of their kind in the world: the Compound Turbo Molecular Pump, one of the largest Turbo Molecular Pumps, and the Extreme High Vacuum Maglev Turbo Molecular Pump. For semiconductor and electronic-component manufacturing, Osaka Vacuum, Ltd. supplies Dry Vacuum Pumps for medium- and low-vacuum processes and Turbo Molecular Pumps and cryo pumps for high-vacuum processes used in wafer steps such as film deposition, photoresist exposure, etching, ion implantation, and vacuum inspection. For optical-industry PVD processes such as evaporation and sputtering used on lenses, mirrors, goods containers, smartphone chassis, and car-interior parts, Osaka Vacuum, Ltd. supplies Turbo Molecular Pumps and Oil Diffusion Pumps. For automotive and aviation manufacturing, Osaka Vacuum, Ltd. supports vacuum leak inspection, heat treatment, and material-quality control, including split-flow turbo molecular pumps with multiple inlet ports and different compression ratios for helium leak detectors, with split-flow types manufactured to meet each detector's specifications. For Low-E coating of high-performance architectural glass, Osaka Vacuum, Ltd. provides TGkine®-B, TGkine®-R, and TG-M series magnetically levitated turbomolecular pumps and TG-F series grease-lubricated ball-bearing turbo molecular pumps for sputtering processes requiring high pumping speed and high throughput for heavy Ar gas. For metal and steel processes, Osaka Vacuum, Ltd. supports vacuum degassing, vacuum carburizing, and vacuum melting used to remove dissolved gases, improve wear resistance, and refine high-performance alloys under conditions that can require pumping to several tens of Pa within minutes and handling gas streams containing substantial dust. For chemical processing, Osaka Vacuum, Ltd. supports vacuum applications in distillation, polycondensation, drying, degassing, and deodorization used in petrochemical production of products such as plastics, synthetic rubber, synthetic fibers, paints, and detergent surfactants. For energy applications, Osaka Vacuum, Ltd. supplies TGkine®-B and TGkine®-R magnetically levitated turbo molecular pumps for solar-cell processes requiring high pumping speed and throughput, and supplies chemical-resistant Dry Vacuum Pumps or systems combining oil-sealed rotary vacuum pumps and mechanical booster pumps for lithium-ion-battery material mixing, drying, and electrolyte filling under vacuum. For medical and pharmaceutical applications, Osaka Vacuum, Ltd. supports vacuum distillation and freeze drying with steam ejectors and liquid-ring vacuum pumps for condensable gases, and supplies VRD-M series direct-drive dual-stage oil-sealed rotary vane vacuum pumps for medical-device sterilizers including high-pressure steam, ethylene oxide gas, and low-temperature hydrogen peroxide plasma sterilizers. For laboratory instruments, Osaka Vacuum, Ltd. supports vacuum systems in mass spectrometers, electron microscopes, X-ray diffractometers, He leak detectors, and other precision analyzers and measuring instruments, including split-flow turbo molecular pumps for differential pumping and custom-made pumps for system-specific requirements. For flat-panel displays, Osaka Vacuum, Ltd. supplies TGkine®-B, TGkine®-R, and TG-M series magnetically levitated turbo molecular pumps and TG-F series grease-lubricated ball-bearing turbo molecular pumps for sputtering and other vacuum processes that require high pumping speed, heavy-Ar-gas throughput, and tolerance to coating dust. For aerospace and R&D, Osaka Vacuum, Ltd. provides oil-sealed rotary vacuum pumps, mechanical booster pumps, and turbo molecular pumps for applications including large scientific projects, research laboratories, particle accelerators, ITER, and vacuum chambers used to simulate space for satellite testing. For machinery applications such as electron-beam welding, Osaka Vacuum, Ltd. supplies small any-orientation turbomolecular pumps for the electron-gun section and pump systems combining RD series mechanical booster pumps with P series oil-sealed rotary piston pumps for rapid, repeated chamber pump-down and resistance to welding dust. For food applications, Osaka Vacuum, Ltd. supplies P series oil-sealed rotary piston vacuum pumps and W series liquid-ring vacuum pumps for vacuum packing and rapid vacuum cooling, and combines P series, W series, and RD series mechanical booster pumps for vacuum freeze-drying, with the P series suited to repeated pump-down from atmospheric pressure and the W series suited to gases containing water vapor. For heavy electrical equipment, Osaka Vacuum, Ltd. supports vacuum drying and impregnation used to remove moisture and preserve insulation in motors, generators, transformers, and power-cable insulation paper, where high pumping speeds and water tolerance are required because outgassing contains substantial moisture. For transport and material handling, Osaka Vacuum, Ltd. supports vacuum chucks for moving objects such as large plates or paper and vacuum conveyors for food processing, pharmaceutical production, and plastic-pellet movement, conveying powders and grains in low-pressure airflow.
Capabilities and products
- turbomolecular vacuum pumps
- dry vacuum pumps
- high-vacuum cryopumps
- oil diffusion vacuum pumps
- split-flow turbomolecular pump manufacturing
- custom vacuum pumps
- liquid-ring vacuum pumps
- mechanical booster vacuum pumps
- oil-sealed rotary vacuum pumps
- low- to ultra-high-vacuum environment solutions